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ERW Tube Mill High Efficiency Production Line for Steel Pipes

Dec. 12, 2025

What Is an ERW Tube Mill?


An ERW (Electric Resistance Welded) Tube Mill is a continuous production line that forms steel strip into round or square tubes using high-frequency resistance welding. The strip edges are heated by high-frequency current and forged together under pressure, creating a uniform and reliable weld.


ERW mills are suitable for carbon steel, low-alloy steel, and can produce round, square, and rectangular tubes for a wide range of industrial applications.


ERW Tube Mill High Efficiency Production Line for Steel Pipes


Key Advantages of ERW Tube Mills


1. High Production Efficiency and Lower Cost


The entire line—from uncoiling and forming to welding, sizing, and cutting—operates continuously and automatically. Compared with seamless pipe manufacturing, ERW production offers faster speed, higher material utilization, and significantly lower cost.


2. Stable and Reliable Product Quality


High-frequency welding delivers a strong and uniform weld seam. Optional online heat treatment helps match weld properties to the base metal. UT/ET non-destructive testing systems enable real-time quality control.


3. Flexible Size Changing


Quick-change roll systems and preset parameters allow fast size transitions, ideal for multi-spec, small-batch, or customized orders.


4. Energy-Saving and Environmentally Friendly


ERW welding does not require heating the entire strip, resulting in lower energy consumption and reduced emissions.

 

Applications of ERW Steel Pipes


1. Oil & Gas and Energy Transportation


Used in line pipes, casing, refinery piping, and systems requiring high strength and excellent sealing performance.


2. Construction and Structural Engineering


Widely applied in stadiums, airports, scaffolding, guardrails, and building frameworks.


3. Automotive and Mechanical Components


Suitable for hydraulic cylinders, automotive chassis, driveshafts, and exhaust systems where precision and consistency are essential.


4. Municipal Projects and Furniture Manufacturing


Commonly used in water supply, HVAC, gas pipelines, furniture frames, and storage systems.


Eight Core Stages of the ERW Production Line


1. Uncoiling and Leveling


The steel coil is uncoiled and leveled to ensure flatness before forming.


2. Shear and End Welding


Coil ends are joined by flash welding or TIG welding to enable nonstop production.


3. Accumulator (Looping System)


Stores material during end welding and keeps the forming section running continuously.


4. Forming


The strip passes through multiple forming stands to create an open-seam tube.


5. High-Frequency Welding


Edges are heated by HF current and forged together under squeeze rollers.


6. Inner and Outer Bead Removal


Beads are trimmed to ensure a smooth internal surface and clean outer appearance.


7. Sizing and Straightening


Sizing stands ensure dimensional accuracy, while straighteners improve tube straightness.


8. Flying Saw Cutting and Discharge


A flying saw cuts the tube in sync with line speed, followed by automatic bundling and marking.

 

Aogang ERW Tube Mill: Reliable and Efficient Production Solutions


Precision Forming and Welding Control


High-rigidity stands and precision rolls guarantee consistent geometry. Real-time monitoring enhances weld stability.


Flexible, Modular Design

Supports quick roll changes and multi-spec production with minimal downtime.


Complete Online Quality Assurance


Weld seam heat treatment

UT/ET non-destructive testing

Hydrostatic testing when required

Ensures every tube meets applicable standards.


Intelligent Operation and Maintenance


Digital monitoring provides real-time data on energy usage, machine status, and production efficiency.


Lower Total Cost of Ownership (TCO)


Durable components, energy-efficient drive systems, and simplified maintenance deliver higher lifecycle value.

 

Industry-Specific Production Solutions


Energy Transportation


Configurations include multi-stage NDT systems, hydrostatic testers, and advanced quality monitoring modules.


Automotive and Machinery Manufacturing


Solutions feature high-rigidity sizing stands, servo flying saws, and tight tolerance control for precision tubes.


Construction and Structural Tubes


Optimized for high-speed and large-volume production with automated bundling systems.


General and Civil Applications


Cost-efficient, standard configurations designed for stable production and lower initial investment.


Global Support and Service


Aogang provides engineering guidance, spare-parts support, installation services, and remote technical assistance. We aim to be your long-term partner for reliable tube production.

 

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Custom-designed tube mill solutions for your production needs

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+86 153 7368 1027

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