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Successful Commissioning of Φ60 Tube Mill in Africa

Client Background

Recently, Aogang successfully completed the installation and commissioning of a Φ60 high-frequency ERW tube mill production line in Africa. This marks the client’s first realization of localized steel pipe production in the region and a significant milestone toward industrial self-sufficiency.

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Φ60 Tube Mill

Five Key Advantages of the Φ60 Tube Mill in Africa

High Production Capacity

The production line reaches a maximum speed of 100 meters per minute, with a single-shift annual output of up to 30,000 tons. It can produce pipes up to 63mm in diameter, meeting the needs of various industrial furniture applications.

Fully Automated Process

The line features full-process automation, from coil loading, forming, welding, and sizing to cutting and product unloading, significantly improving productivity and stability.

Quality Assurance System

Equipped with an advanced eddy current testing system for real-time weld seam inspection, ensuring pipe structural integrity and export-grade quality.

Intelligent Packaging

Integrated automatic stacking and bundling system enhances packaging efficiency while significantly reducing labor input and operational risks.

Premium Global Components

Core control systems use internationally renowned brands such as Siemens, Yaskawa, and Allen-Bradley, ensuring stable operation and easy maintenance of the entire line.

Technical Specifications of Φ60 High-Frequency ERW Tube Mill Line

Parameters can be customized according to customer requirements.


ItemSpecification
Pipe TypeHigh-Frequency Electric Resistance Welded (ERW) Pipe
Outer Diameter RangeØ19mm – Ø63mm
Wall Thickness Range0.8mm – 3.0mm (customizable)
Max Line Speed100 m/min
Annual Capacity (Single Shift)Approx. 30,000 tons
Forming MethodRoll forming + High-frequency induction welding
Welding MethodSolid-state high-frequency induction welding
Raw Material TypeCold-rolled strip (low carbon steel), hot-rolled strip, etc.
Strip WidthCustomized based on pipe diameter (auto-calculated)
Strip Thickness0.8mm – 3.0mm
Automation LevelFully automated: coil loading, forming, welding, cutting, unloading, and packaging
Inspection SystemEddy current testing (real-time weld seam detection)
Packaging SystemAutomatic stacking and bundling
Control System BrandsSiemens, Yaskawa, Allen-Bradley
Application FieldsIndustrial furniture, office desks, metal products, etc.

Raw Material Requirements for Φ60 HF ERW Tube Mill Line:

Material Type: Cold-rolled steel strip (CR), hot-rolled steel strip (HR), galvanized steel strip (optional)

Steel Grade: Carbon steel (e.g., Q195, Q235, SS400); compatible with stainless or special steel upon request

Strip Width: Auto-calculated based on pipe diameter; typical range approx. 60mm–200mm

Strip Thickness: 0.8mm – 3.0mm

Inner Diameter (ID): 508mm (standard coil ID)

Outer Diameter (OD): ≤1800mm (adjustable based on decoiler specification)

Max Coil Weight: 3–5 tons (depending on feeding equipment configuration)

Edge Condition: Deburred, free of severe waviness or folds, clean edges for optimal welding

Surface Requirement: Clean surface, free of oil, rust, or oxide scales to ensure weld quality

Furniture Manufacturing Tube Mill
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Reach out today to see how Aogang can support your tube mill needs

+86 153 7368 1027