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Construction

A European customer successfully commissioned a 150×150mm direct-forming square tube unit.

Client Background

Aogang Tube Mill provided a customized 150×150mm direct-forming square tube production line for a large European steel structure manufacturing group (anonymity requested by the client). This successfully replaced the company's outdated, unstable, and frequently malfunctioning equipment. The new line met the client's multiple requirements for high efficiency, high precision, intelligent control, and fast die changeovers.

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A European customer successfully commissioned a 150×150mm direct-forming square tube unit.

Four Major Technical Advantages

High-Rigidity Structure + Imported Servo System

This machine utilizes a heavy-duty, high-strength frame and a German-branded servo drive system, ensuring long-term stable operation, reducing equipment failure rates by 80% and increasing annual production capacity by approximately 40%.

High-Frequency Welding + Online Eddy Current Testing

Weld seam strength exceeds 95% of the parent material, and with real-time online quality monitoring, the product qualification rate reaches 99.5%, ensuring the reliable quality of pipes used in steel structure projects.

Quick Mold Change System

This quick-change mold design allows for format changeovers in less than 30 minutes, enabling flexible production of square and rectangular pipes ranging from 120×120mm to 180×180mm, enhancing production flexibility.

Highly Efficient Energy Saving + Intelligent Control

Equipped with an energy-saving motor and intelligent power regulation system, it consumes 25% less energy than the original equipment. A Siemens PLC and touchscreen interface support remote diagnostics and production data traceability.

Technical Specifications (Compliant with European CE Standards)

ItemParameters
Applicable MaterialsS235JR / S355J2 (EN 10025), Q355B (GB/T)
Forming RangeSquare Tubes: 120×120mm – 180×180mm;
Rectangular Tubes: 100×150mm – 200×250mm
Material Thickness3.0 – 12.0mm (Supports High-Strength Steel)
Production Line Speed4 – 15 m/min (Auto-Adjusted Based on Wall Thickness)
Welding TechnologyHigh-Frequency Welding (HFW) + Online Annealing
Inspection SystemReal-Time Eddy Current Testing + Laser Diameter Measurement
Cutting MethodServo Flying Saw, Length Tolerance ±0.5mm
Control SystemSiemens PLC + 10" Touchscreen, Supports Remote Maintenance & Data Logging

Raw Material Requirements:

Steel Coil Standards:

Material: S235JR / S355J2 (EN standard), compatible with other high-strength steels

Thickness Tolerance: ±0.08mm to ensure a stable forming process

Width: Accurately calculated based on product specifications (e.g., 150×150mm requires 600mm strip)


Surface Treatment:

Hot-rolled coils must be pickled and phosphated; cold-rolled coils must be free of scale

Direct-forming square tube mill
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Reach out today to see how Aogang can support your tube mill needs

+86 153 7368 1027