Cold Roll Forming Machine
Aogang Machinery Co., Ltd.
Aogang Machinery Co., Ltd.
The Aogang Steel Roll Forming Machine is a configurable steel profile forming system designed for manufacturers producing C, Z, U, M, L, and other open-section steel profiles. As part of Aogang's Cold Roll Forming Machine product range, the machine can be configured according to the required profile geometry, steel grade, strip thickness, production speed, punching and cutting requirements, and automation level.
The machine can be configured with an automatic decoiler, feeding system, leveling unit, punching equipment, roll forming section, hydraulic cutting system, and finished-product collection. The equipment configuration can be adjusted according to the production process and finished-product requirements, allowing manufacturers to select suitable auxiliary systems and automation levels for different applications.
Precision-designed roll tooling is developed according to the required profile shape and dimensions. The forming system gradually shapes the steel strip through successive forming stations to maintain consistent profile dimensions and production quality. For applications requiring multiple profile sizes, a profile changeover system can be integrated to simplify size changes and reduce setup time.
The Steel Roll Forming Machine uses a high-strength gearbox transmission system for stable continuous operation. Its modular structure facilitates installation, maintenance, and integration with punching, cutting, and finished-product handling equipment. The complete machine configuration can be customized according to the customer's profile drawing, material specifications, production capacity, and factory requirements.
A typical machine configuration may include:
Automatic Decoiler: Uncoils steel strips and provides continuous material feeding to the forming section.
Feeding and Leveling System: Guides and levels the strip before forming to ensure stable material entry.
Punching Unit: Produces holes or slots according to the specified pattern and product requirements.
Roll Forming Section: Uses multiple forming stations and customized roll tooling to gradually shape the steel strip.
Hydraulic Cutting System: Cuts the formed profile to the required length.
Finished-Product Collection: Collects and organizes finished profiles for subsequent handling or processing.
The exact configuration depends on the profile design, material specifications, production speed, punching pattern, cutting requirements, and desired automation level.
The Steel Roll Forming Machine can be configured for various steel profile applications, including:
C and Z purlins for steel structures
Highway and road guardrails
Light steel framing components
Structural steel sections
Automotive profile components
Railway and transportation components
Customized open-section steel profiles
Custom roll tooling and machine configurations can be developed according to customer drawings and production requirements.
With over 30 years of experience in designing and manufacturing roll forming equipment, Aogang provides customized equipment solutions based on the customer's profile, material, production capacity, and automation requirements. Services can include machine configuration, roll tooling design, production line planning, plant layout design, installation, commissioning, and operator training.
Each Steel Roll Forming Machine can be configured according to specific production requirements, from individual machine specifications to complete automated production systems.
The machine should be selected according to the required profile shape, profile dimensions, steel strip thickness, material grade, production speed, punching requirements, cutting method, and required automation level. These parameters determine the forming configuration, tooling design, and auxiliary equipment.
The required profile drawing or dimensional specifications are the starting point for machine selection. Aogang evaluates the profile geometry, material specifications, production capacity, and processing requirements to determine the appropriate forming stations, roll tooling, drive system, and auxiliary equipment.
Yes. A machine can be configured to produce multiple sizes of the same or related profile types, depending on the tooling and changeover configuration. For applications requiring frequent size changes, a profile changeover system can be integrated to simplify size changes and reduce setup time.
Aogang can customize the steel roll forming machine according to profile dimensions, material thickness, production speed, punching patterns, cutting requirements, coil specifications, automation level, and finished-product handling requirements. Customized roll tooling and auxiliary equipment can also be supplied according to the production process.
The main information includes the profile drawing, material type and grade, strip thickness, finished profile dimensions, required production speed, coil specifications, punching or hole patterns, cutting length, and expected production capacity. These details allow the machine configuration and roll tooling to be designed according to the actual production requirements.
The equipment can automatically change sizes within 1 minute, greatly improving production efficiency and reducing downtime.
The gear transmission structure replaces the chain, providing higher transmission strength and stability, extending the equipment's service life.
The entire production line is highly automated, reducing human intervention, lowering operational difficulty, and enhancing production stability and safety.
The equipment design is simple and easy to maintain, with low maintenance costs, ensuring long-term stable and reliable operation.
It can meet the diverse needs of various industries and can produce various types of section steel to satisfy custom requirements from different customers.
Equipped with advanced control systems and precision rollers, the mill ensures stable forming accuracy for all profile sizes, minimizing material waste and ensuring consistent product quality.
| Raw Material Specs | Material Type | Cold-rolled steel, hot-rolled steel, galvanized steel, stainless steel | Configurable according to customer requirements |
| Material Thickness Range | 0.5 – 8.0 mm | Depending on profile type | |
| Material Width Range | 100 – 1250 mm | Customizable | |
| Finished Product Specs | Profile Types | C, Z, U, M, L and other open-section profiles | Customizable according to drawings |
| Equipment Performance | Changeover Time | ≤ 1 min | Automatic adjustment |
| Forming Speed | 10 – 60 m/min | Depends on material and profile | |
| Control System | Control Core | PLC + Touch Screen | |
| Operation Mode | Automatic / Semi-automatic / Manual | Easy installation, operation & maintenance | |
| Quality Indicators | Surface Quality | Smooth surface, free from scratches and dents | Optional protective film device |
By watching our cold roll forming mill video, you will gain a clear understanding of how the equipment performs automatic size change, precise forming, and efficient cutting during high-speed operation. The video demonstrates the equipment's operation interface and the automation process of each stage, helping you understand how the intelligent system enhances production efficiency and ensures the stability of the section steel quality.
Reach out today to see how Aogang can support your tube mill needs
